Fixed Gas Analyzer System GA-LK-1000F Series
GA-LK-1000F infrared analyzer can be used for measurement of the concentration of gases in sample gases simultaneously. It is based on the single source two beams non dispersion infrared (NDIR) method been used for this analyzer by Micro-Flow NDIR technology.
LKS Analyzer is designed with 19 inche 3U rack mountable smaller physical dimensions and the simple digital pulsable infrared source and two beam systems. The general application is emission flue gas, landfill, anaerobic digestion and other fermentation processes.
Features:
• Maxchannelupto5gasesforoneslotof19"x3U • LCD display : 320x 240 (mm)
• Repeatability : ±0.5% FS
• Linearity : ±1%FS
• Zero/Span drift : ±1%FS per week
• H2O in fuel gas don't effect measurement of SO2 and NO
• Sampling flow don't affect measurement of SO2/NO/CO/CO2 • CO and NO2 don't affect measuremnt of SO2, NO
• RS-232 interface
• Analogue output : 4-20mA
• Sensor type : NDIR
Optional Parameter
• Temperature
• Static Pressure • Flow
• Moisture
Specifiction
• Accurcy : +/-1% FS • Resolution : 0.01% • Response Time : 2s • Warmup:10Min
• Output : 4-20mA
• Power : 230VAC, 50/60Hz
• Communication : RS232/RS485/Ethernet
• Ambient Temperature : -10-100 ̊C
• Certification .: CE Mark by TUV (AE 50211152)
Dust & Opacity Analyzer D10-DP
D10-DP is a type-approved measuring device which combines the advantages of the measuring principles transmittance and scattered light forward. Therefore, it is ideal for measurement of very low to high dust concentrations. The automatic self-alignment optimized the position of the measuring beam and prevents incorrect measurement. An automatic check of zero and referencepoints as well as a contamination monitoring.
Product Overview
Dust & Opacity Analyzer
• Combination of transmittance, opacity and scattered light measurement.
• For very low to high dust concentrations.
• Automatic check of zero and reference point.
• Contamination monitoring and compensation on both sides. • Automatic self-alignment.
Application
• Solid Fuel Boiler
• Gas Fuel Boiler
• Tunnel for Visibility • Generator Emission • Diesel Car Emission • Rubbish Incinerator • Power Plant Boiler
• Furnance
• Waste Incinerator
Field Application
• Emission Monitoring of power stations and waste incinerator plants.
• Monitoring of filter facilities.
• Measurement of dust concentrations in exhaust gas and exhaust air
ducts up and downstream of a filter
Benefits
• Suitable for highly fluctuating dust concentrations. • Reliable application due to redundant measurement. • Low maintenance due to self-monitoring function.
• Future-proof for decreasing limit values.
Controller Unit
• Continuous monitoring in % (Opacity) and mg/m3 (Dust).
• Alarm contact for exceeded limit.
• Aid to Efficiency of combustion.
• Meet to the Department of Environmental Emission Standard Regulation. • Acknowledge Buzzer function.
• 4-20mA Analog output for Dust and Opacity. • RS485 Modbus Communication.
• Automatic Zero and Span check.
• CE Marked by TUV.
Dust Opacity Analyzer D10
D10 is a type-approved measuring device which combines the advantages of the measuring principles transmittance and scattered light forward. There- fore, it is ideal for measurement of very low to high dust concentrations. The automatic self-alignment optimized the position of the measuring beam and prevents incorrect measurement. An automatic check of zero and reference- points as well as a contamination monitoring.
Dust & Opacity Analyzer
• Combination of transmittance and scattered light measurement. • For very low to high dust concentrations.
• Automatic check of zero and reference point.
• Contamination monitoring and compensation on both sides.
• Automatic self-alignment.
• For medium to large dust diameters.
• Solid Fuel Boiler
• Gas Fuel Boiler
• Tunnel for Visibility • Generator Emission • Diesel Car Emission • Rubbish Incinerator • Power Plant Boiler • Furnance
• Waste Incinerator
Field Application
• Emission Monitoring of power stations and waste incinerator plants. • Monitoring of filter facilities.
• Measurement of dust concentrations in exhaust gas and exhaust air
ducts up and downstream of a filter
• Suitable for highly fluctuating dust concentrations. • Reliable application due to redundant measurement. • Low maintenance due to self-monitoring function.
• Future-proof for decreasing limit values.
• Continuous monitoring in % (Opacity) and mg/m3 (Dust).
• Alarm contact for exceeded limit.
• Aid to Efficiency of combustion.
• Meet to the Department of Environmental Emission Standard Regulation. • Acknowledge Buzzer function.
• 4-20mA Analog output for Dust and Opacity. • RS485 Modbus Communication.
• Automatic Zero and Span check.
• Certification CE Mark by TUV.
Mechanical Level Indicator
Feature & Function
This level indicator is assembling for indicating the Level Water Level Tank suction as Reservoir, Suction Tank and etc.
The scale and range is selectable and customize to the customer need. The material of housing is in Mild Steel and coated either by Hot-dipped galvanize or epoxy coating.
Specification
Dial Size - 300mm, 400mm, 600mm and 900mm
Indication Unit - Meters or feet
Accuracy - 1% of full scale
Zero Stability - +/- 0.5% of full scale
Repeatability - +/- 0.5% of full scale
Working Temp - up to 80'c
Relative
Humidity - 90% RH
Optional - Back Cover
And indicator dial with Luminous Marking
Level Range - 0 ~ 3, 0 ~ 4, 0 ~ 5, 0 ~ 6, 0 ~ 8, 0 ~ 10, 0 ~ 15, 0 ~ 20 & 0 ~ 30 meter
Intelligent Controller IC Serie
Micro Processor PID Controllers
Industrial/ Marine Application
Model: IC-988, 888, 788, 688, 488
Features :
Soft Star, easy operation, remote setpoint, adjustable PV offset, input/output, isolated, self-diagnosis function, heat/cool bimode output, 1Ramp 1Dwell, and Dwell time, highly accurate and economical, fuzzy or PID auto-tuning function is supplied as standard, 1 alarm standard, option 3nd alarm with 17 alarm models, fully configurable for T/C, RTD or Linear input, switching power supply AC 85-265V 50/60Hz, manual/ auto switching, non-influence. PV, SV Value, re-transmitter, preventive water, dust ( option )
ABDC Blowdown Control System
The ABDC blowdown control system is suitable for shell and water tube boilers, where the probe can be fitted in the boiler shell itself (the ideal arrangement) and can easily be linked to energy / bulding management systems.
There is the option to choose either the TM or the CON controller. The adjacent key features are for the TM. The CON has all the features of the TM plus the following additional benefits:
- Complete application coverage
- Compensate temperature and scale detection - Pulse probe conditioning cycle
- Switchable alarm latch
- Automatic Purge on calibration
- Isolated 0-20mA, or 4-20mA for retransmission - Large, easy to ready interface
- Error-Free Configuration
Biogas Online Analyzer BGA-1000F
- Brand LKS (M) Sdn. Bhd.
CONTENT
1. Brief
2. System flow
3. Complete set
4. Technical parameter
5. Installation
6. Operation
7. Maintenance
8. Transportation and storage
9. Quality assurance
10. Detail Internal Layout (Appendix 1)
Features
Analysis cabinet’s housing is stainless steel which is adaptable to corrosive environment. Besides, cabinet is sealed to prevent from corrosive gas. Intelligent
heater is built inside to ensure normal functioning of the system when inside temperature approaches 8℃. Analysis system can be programmed to realize auto‐drain and auto zero calibration function. Online infrared biogas analyzer is the core part of the system. Gas molecules Like CO2、CH4 which are composed of different types of atoms have absorption spectrum in infrared range. Absorption
intensity observes Lamber‐Beer’s Law. Our product is on the basis of it. In addition, electrochemical oxygen sensor measuring module can be installed internally so as H2S Sensor. One single analyzer can measure up to 4 gas components. Our equipment can be applied to detect the concentration of landfill gas, biogas and CO2、CH4、H2S、O2 produced in the biogas generating process.
It is applicable to various kinds of environment. Through analyzing parameter change, it helps to judge and alarm in industrial process. Meantime, 4‐20mA DC output and digital alarm output interface are available.
Working environment
• Power Supply : 230VAC, 50HZ to 60HZ
• Sample gas specification:‐
• sampling pressure : 3 ~ 20Kpa
• exhaust pressure : 0 ~ ‐10Kpa
• Operating temperature : 0 ~ 80C
• Ambient temperature : ‐10C ~ 55C
Flow Chart - Fig 1
Specification :
• Globe valve V1,V2
Type: Manual ball valve, stainless steel;
Function: Cut off sampling and exhaust pipeline when doing maintenance
• Throttling valve V5
Type: Ø6 stainless steel needle valve, cutting sleeve connector;
Function: adjust flow to a level of 0.7~1.2L/min
• Gas-water separator FIT1
Type: PTFE core, Filter size: 3um;
Function: Separate liquid water and filter impurities of 3um
• Ultra-filter FIT2
Type: Fibre core,Filter size: 1um;
Function: Filter impurities of 1um and above
• Solenoid valve V3,V4
Type: DC24V,normally closed;
Function: It is programmed to regularly evacuate water automatically.
• Heater JRQ
Type: AC220V,300W;
Function: Avoid pipeline freezing and plugging when the inside temperature is below 8C
Complete System
Equipment and accessories:
No Name
1) Biogas Analyzer
Model : BGA‐1000F
Qty : 01 unit
2) Manual Ball Valve
Model : 4‐way, Stainless steel
Qty : 02 unit
3) Reducer Union
Model : ½”/Ø6mm Stainless Steel
Qty : 02 unit
4) Sampling and Exhaust pipe
Model : ½”/Ø6mm PTFE
Qty : 01 meter
5) Insulation Pipe
Qty : 01 meter
6) Throttling valve
Model : Ø6mm cutting sleeve, Stainless Steel
Qty : 01 unit
7) Spare Part
7.1) Core
Model : Ø6mm
Qty : 04 units
7.2) Filter core of gas water
Model : PTFE
Qty : 01 unit
7.3) Hexagon Wrench
Model : M8
Qty : 01 unit
8) Documents
8.1) Manufacturer Certificate
Qty : 01 book
8.2) Instrument manual
Qty : 01 cert
Technical data
Gas Parameter: CH4 Methane
Range:0~100%(VOL)
Principle: NDIR
Accuracy: ±1%FS
Nonlinearity: ≤±1%FS
Zero drift: ≤± 1%FS / per week
Output: 4~20mA( maximum 750 Ω), DC/alarm output 2 point
Gas Parameter: CO2 Carbon Dioxide
Range:0~50%(VOL)
Principle: NDIR
Accuracy: ±1%FS
Nonlinearity: ≤±1%FS
Zero drift: ≤± 1%FS / per week
Output: 4~20mA(maximum 750 Ω),DC/ alarm output 2 point
Gas Parameter: H2S Hydrogen Sulphide
Range: 0~1%(VOL)
Principle: ECD
Accuracy: 3%FS
Zero drift:≤0.05%(VOL)/per week
Temp. drift:≤±0.025%(VOL)
nonlinearity: ≤±0.5% full range
Output: 4~20mA(maximum 750 Ω),DC/ alarm output 2 point
Gas Parameter: O2 Oxygen
Range:0~25%(VOL)
Principle:ECD
Accuracy: 3%FS
Zero drift:≤0.05%(VOL)/per week
Temp. drift:≤±0.025%(VOL)
Nonlinearity: ≤±0.5%full range
Output: 4~20mA(maximum 750 Ω),DC/ alarm output 2 point
Sampling gas pipe installation
• To avoid mechanical damage, it’s appropriate to lay the sampling pipe and exhaust pipe along the support frame or pipe chase.
• If it is difficult to recycle the exhaust to process pipeline, you can evacuate it in safe area.
• You can not apply in‐site air as zero gas which is severely polluted. Collect clean air with extra pipe line if it is so.
• If it is in open area, there is no need to connect extra pipeline to drain the water.
Electrical installation
• Panel
Power Consumption: 500Watt
Power Supply: 230VAC, 50‐60Hz
Power cord is led through power entrance to main switch QF up end, cable model:RVV 3*1.5mm2
• Signal cable
Apply cable model RVVP 8*0.75mm2 if it is 4~20mA signal output. If it is digital alarm signal, you should choose according to alarm component.
There are 4 alarm cables in total. Connecting terminal lies under the panel inside the cabinet. Refer to instrument manual for specific wiring.
Operation
To ensure the pipeline is without leakage, check carefully after all installation work is done. Make sure that grounding work is done and power supply meets particular requirements.
Power on
Switch MCB and enter in warm‐up interface, then system starts to work. Close the cabinet door and tighten it with hexagon wrench. It takes 10min’s warm‐up time to enter in measuring interface.
Sampling
First close V5 and then open V2, V1 in sequence, rotate V5 gently eventually till the flow is 1.0L/min. sampling gas will flow into analysis panel, it will show the gas components reading after a few seconds.
Maintenance
Instrument maintenance
Signal drift will occur if the analysis instrument is regularly used. It contains automatic zero calibration function. If you need calibrate manually, please refer
to concerning chapter.
Pipeline maintenance
To ensure reliable functioning of the system, you should check the pipeline working condition regularly to make sure that there is no leakage and plugging.
You can judge the trouble through below:
• If there is tiny flow or even no flow in the flow meter, please check whether the process pipeline pressure is normal first and check whether the pipeline is choked. Special notice: This trouble will also appear if exhaust pipe is choked.
• If there is a huge discrepancy between measurement result and experience. There may be leakage occurring.
Filter core maintenance
You should replace the filter material regularly according to actual pollution condition. Cut off sample gas valve and exhaust valve before replacing. To ensure tightness, lock cabinet door after replacement.
Drain
In cold weather condition, make sure there is no frost in drain
Shipment and storage
Gas analysis system is highly sophisticated equipment. You should pack with wooden case stuffed with vibration‐absorptive material so that the glass will not be pressured against .Ensure the cabinet is in upright state in the process of shipment, anti‐moisture measures should be taken to protect electrical unit.
Quality Guarantee
After‐sales service commitment :
• Calculated from the day when the products are inspected and accepted, warrantee period is one year.
• We will bear the freight cost and repair the products for free due to quality reasons if it is under warrantee.
• Engineer on site will be charge according to man day event the product is still under warranty.
• After warrantee period, we still assume repair responsibility, but cost and freight fee will be charged.
BI-COLOR Water Level Gauge - Model: LG - 1 to 9
- Brand LKS (M) Sdn. Bhd.
Industrial Application
These level gauges are particularly suitable for liquids :
- Colorless
- Very Fluid
- Non-corrosive for glasses (e.g. ammoniacal solutions, trichlorethylene, water steam up to 32bar, etc.)
Bicolour level gauge will parallel glasses. Working Principle :
It is a variation of transparent level gauge, however equipped with two reflex glasses and a back illuminator, fitted with suitable coloured fitters. The reading is given by the contrast between the bright colour (usually:red) of fitters in the lower part containing liquid and the colour of upper part of visible window.
The drawing shows a typical Reflex Glass Level Gauge. This instrument consists of a metal body, machined to have an internal chamber and one or more front windows (on one side only of the gauge).
On each window a special high resistance plate reflex glass is fitted with sealing joint and metal cover plates hold by bolts and nuts.
The chamber is connected to vessel with cross fittings and flanged, threaded or welded ends. Usually, between the instrument and its connecting ends, valves are fitted to consent shut-off piping and to disassemble the level gauge without to empty the vessel. Drain valves can also be fitted to cross fittings device.
To avoid leakage in case of glass breakage, safety ball-check device can be provided.
Working Principle :
Reflex level gauges working principle is based on the light refraction and reflection laws.
Reflex level gauges use glasses having the face fitted towards the chamber shaped to have prismatic grooves with section angle of 90°. When in operation, the chamber is filled with liquid in the lower zone and gases or vapors in the upper zone; the liquid level is distinguished by different brightness of the glass in the liquid and in the gas/vapor zone. The reflex level gauges do not need a specific illumination: the day environmental light is enough. Only during the night an artificial light must be provided.
Auto Sterilization System
- Brand LKS (M) Sdn. Bhd.
Feature & Function
• User programmable
• Setting of recipe
• Key-Pad version or Touch screen version
• Sterilizer interlock
• Auto or Manual process
• Data recording
• Security password protection
• Enhance steam management
• Applicable for
o Horizontal sterilizer
o Vertical Sterilizer
o Spherical Sterilizer
o Tilting Sterilizer
o Auto Clave Sterilizer
• Integrated with Back pressure receiver (option)
Operation Mode
- Auto Fully Automatic (FA):
Sterilizer Sequential Interlock System
- Auto Partial Automatic (PA):
Stand-Alone Sterilizer
- Manual Mode 1:
Selector Switch Electrode-Pneumatic System
- Manual Mode 2:
Mechanical-Pneumatic Bypass System
- Manual Mode 3:
Mechanical Handwheel or Lever System
Programming
Fully programmable for multi-peak sterilizer process by advance touch screen interface device. Each controller are loaded with 3 process programs and maximum are 16 steps of operation
Door Sensor
Proximity non-contact sensor with maintenance free type.
Sterilizer Interlock process
The interlock sequence is design to prevent sudden demand of steam.
Programmable Logic Controller (PLC)
Modular design it is capable for future expansion to steam management.
Power Supply Stabilizer & Protection
Prevent voltage unstable and lightning surge.
Automatic Blow Down Control - Model : ABDC-V4
- Brand LKS (M) Sdn. Bhd.
Functions & Features
LKS TDS automatic blow down circuit model LKS-ABDC is designed specially for all type of water tube boiler. The function of control system is to maintain boiler Total Dissolved Solid (TDS) and to keep the boiler low maintenance with also save wastage of chemical.
Horizontal Level Switch LY-100
- Brand LKS (M) Sdn. Bhd.
Features:
- Operating Temp: 120C
- Stainless steel Pressure up to 5 bar
- Switch: Reed switch
- NO/NCConnection: 1/2" BSP
- Contact: 1A/240VAC
Gas Analyzer LKS-1000F
- Brand LKS (M) Sdn. Bhd.
Features:
- Max channel up to 5 gases for one slot of 19”x3ULCD
- Display: 320 x 240 (mm)
- Repeatability: ±0.5% FSLinearity: ±1% FSZero/Span drift: ±2%FSH2O in fuel gas don’t affect measurement of SO2 and NO
- Sampling flow don’t affect measurement of SO2/NO/CO/CO2CO and NO2 don’t affect measurement of SO2 ,NORS-232 interface
- Analogue output: 4-20mA
- Sensor type: NDIR and Electrochemical,
- Certification: CE mark by TUV (AE 50211152)